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ZF S6-650 Six Speed Transmission Shop Service Repair Workshop Manual

ZF S6-650 Six Speed Transmission Shop Service Repair Workshop Manual
ZF S6-650 Six Speed Transmission Shop Service Repair Workshop Manual
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ZF S6-650 Six Speed Transmission Shop Service Repair Workshop Manual ZF S6-650 Six Speed Transmission Shop Service Repair Workshop Manual
Product Code: ZF S6-650 Six Speed Transmission Service Manual
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ZF S6-650 Six Speed Transmission Shop Service Repair Workshop Manual
 
This 48 page illustrated Pdf Download Service Manual for the ZF S6-650 Six Speed Transmission.
 
Applications
 
    2001–2006 Chevrolet Silverado 2500HD and 3500
    2001–2006 GMC Sierra 2500HD and 3500
    1999–2010 Ford Ford Super Duty F-250, F-350, F-450 & F-550 (with diesel engines)
    2002–2010 Ford Ford Super Duty F-250, F-350, F-450 & F-550 (with gas engines)
 
Significance
 
ZF introduced the S6-650 in 1998 on the Ford Super Duty. GM started using the ZF S6-650 in 2001 with some alterations, making this transmission different from the Ford version.
 
Th S6-650 will likely be the last manual transmission GM and Ford will use in their heavy pick ups, due to advancements in automatic transmission technology and low consumer demand for manual transmissions.
 
Construction
 
The ZF S6-650 – Heavy Duty 6 speed manual transmission has an aluminium alloy main gear case and tail housing with the bell housing integral to the case. It is built in two-wheel drive and four-wheel drive versions. It has an internal oil pump to circulate and cool the lubricant, which is uncommon in manual transmissions. All gears are synchronized. There is a dual cone synchronizer on 2nd and 3rd gears with an input torque rating of 520 ft-lb.
 
Contents below:
1. S6-650 Disassembly
2. Input Shaft Disassembly
3. Main Shaft Disassembly
4. Counter Shaft Disassembly
5. Extension Housing
6. Case
7. Assembly
8. Input Shaft Assembly
9. Counter Shaft Assembly
10. Main Shaft Assembly
11. Subassembly Final Assembly
12. Specifications
13. Tool List

 

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